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Parcel packing guide

Pack it right.
Send it with confidence.

A clear do’s and don’ts guide to choosing a box, cushioning your contents, sealing securely and labelling your parcel for UK courier networks.

  • Reduce the risk of damage or delay
  • Avoid common handling surcharges
  • Make your parcel courier-ready
Sender carefully packing a strong cardboard box

The golden rule

Pack for the journey, not just the item

Courier parcels travel through depots, vehicles and automated sorting systems alongside other consignments. Your packaging should keep its shape, protect the contents from movement and leave a clear, scannable label on the outside.

01

Start strong

Choose courier-ready packaging

Use a rigid, good-quality outer package that can support the weight of parcels stacked above it. For most shipments, a double-wall corrugated cardboard box is the safest choice.

Do

  • Use a strong double-wall box or an approved courier satchel for suitable soft goods.
  • Put retail, gift and branded boxes inside a protective outer box.
  • Choose a clean, dry box with firm corners and intact flaps.
  • Use a triangular postal tube for posters, plans and other items that could roll.

Don’t

  • Assume attractive retail packaging is strong enough for a courier network.
  • Use a damaged, damp or heavily reused box with weakened corners.
  • Send a round tube without checking the service’s shape and handling rules.
  • Leave loose handles, straps or parts that could catch in sorting equipment.

Unsuitable outer packaging

Keep these inside a proper shipping box

  • Plastic bags and bin liners
  • Suitcases, backpacks and fabric bags
  • Plastic tubs and storage containers
  • Wooden crates unless the chosen service permits them
  • Bubble wrap or shrink wrap as the outer layer
  • Golf bags, guitar cases and other equipment cases on their own
02

Stop movement

Match the box, then cushion every side

Allow around 3-5 cm between the contents and the box. Wrap items separately, keep them away from each other and fill every gap so the parcel feels snug, not crushed.

Do: use bubble wrap, foam inserts, air pillows or crumpled kraft paper to absorb impact.

Don’t: underfill a box so it collapses, or overfill it until the seams bulge or split.

Try the gentle shake test.If you can hear or feel movement, add more cushioning before sealing.
Correctly cushioned item compared with underfilled and overfilled boxes
03

Extra care

Pack fragile, liquid and unusual items correctly

Fragile items

Wrap each item separately and consider a box-within-a-box. Handling stickers are advisory; strong packaging must provide the protection.

Liquids & powders

Use sealed, leak-proof inner containers, place them in a protective bag and add enough absorbent material for the full contents.

Multiple items

Keep every item apart with dividers or cushioning. No item should touch another item or the outer wall of the box.

04

Close every seam

Seal the parcel securely

Use wide, pressure-sensitive parcel tape. Apply it in an H pattern: cover the centre join and both edge seams across the top and bottom.

Do: reinforce heavy parcels and make sure every flap lies flat.

Don’t: use masking tape, cellophane tape, rope, string or loose straps.

Don’t: wrap the parcel so excessively that inspection and safe resealing become impossible.

Parcel sealed with an H-pattern and labelled on its largest surface
05

Ready for collection

Label, measure and check the finished parcel

  1. 1

    Remove old labels. Cover or remove every old barcode and address to prevent misrouting.

  2. 2

    Apply the correct new label. Put it flat on the largest surface, never folded over a seam or edge.

  3. 3

    Match multi-parcel labels. Each box needs the label assigned to it in your booking.

  4. 4

    Add customs paperwork. For international services, attach the required commercial invoice in a document pouch as instructed.

  5. 5

    Measure and weigh again. Use the final packed size and weight, including all wrapping, pouches and bulges.

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Ask our UK delivery experts

Unsure whether your item or packaging is suitable? Our team can help you check before you send.

Packing questions

Frequently asked questions

How do I pack fragile items for safe delivery?

First check that your item is accepted by your chosen service. Wrap each item separately, use a strong double-wall box and leave 3-5 cm of cushioning between the contents, each other and every side of the box. Fill all gaps so nothing moves when the parcel is gently shaken. A box-within-a-box can add protection for particularly delicate items.

Can I send a suitcase, backpack or instrument case without a box?

These items are poor outer packaging: labels may not adhere, straps can catch in sorting equipment and the case may not be covered for damage. Put the item inside a suitably sized double-wall cardboard box whenever possible and check the packaging rules for your chosen service.

Why are triangular tubes better than round tubes?

Triangular tubes do not roll on conveyor belts, are less likely to need manual handling and usually protect posters or plans more reliably. If you use a round tube, check that the selected courier accepts it and whether a handling charge applies.

Where should I attach the shipping label?

Remove every old label and barcode, then attach the new label flat to the largest surface. Keep the whole barcode visible and do not fold the label over an edge or seam. Match the correct label to each parcel in a multi-parcel booking.

When should I measure and weigh my parcel?

Measure and weigh only after the parcel is completely packed and sealed. Measure the longest points, including any bulges, and use the packed weight and dimensions when booking. Accurate details help prevent remeasurement charges, delays or collection problems.

Do Fragile or This Way Up labels protect my parcel?

They are advisory only. They do not replace a strong outer box and proper internal cushioning, and they may lead to manual handling on some services. Pack every parcel to withstand normal network handling even when a handling label is attached.

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